FIELDS OF ACTIVITY

EMA Industry Engineering is  proudly serving the industry with state-of-art solutions and products.

EMA is and Engineering and Suply company dealing with below fields;

  • Engineering and design works (Process & Mechanical)
  • Structural Engineering
  • Pig Receivers & Pig Launchers
  • Pipeline Pigs
  • Pressure Vessels
  • Vacuum Vessels
  • API Storage Tanks
  • Reactors
  • Suction Scrubbers
  • Oil Separators
  • Heat Exchangers (Shell and Tube)
  • Mud Tanks
  • Conditioning Skids (Fuel Gas Supply Systems)
  • Injection Units
  • Natural Gas Compression Packages
  • Stacks
  • Pressure Piping
  • Nitrogen Gas System
  • Columns

 

EMA and its associates have both completed projects with varying complexities; from plant engineering to individual discipline engineering, small and large project scopes, and different engineering cost basis. The team provides technical capabilities for FEED, detailed engineering, plant modelling, project management, engineering studies, and construction services.

EMA Team includes devoted professionals with expertise in project management, project services and all engineering disciplines, deliverables are listed below (Details are in Tab Menu);

  • Process Engineering
  • Mechanical Engineering
  • Civil Engineering
  • Structural Engineering
  • Electrical Engineering
  • Instrumentation & Control Engineering
  • Design & Drafting

 

PROCESS ENGINEERING INCLUDES THE FOLLOWING;

  • Process Modeling
  • Pipelines, Facilities, Gas Plants and Pollution Dispersion
  • Process Design Basis
  • Plant Capacity Analysis
  • Process Configuration and Selection
  • Preparation of Heat and Material Balances
  • Defining Process Design Criteria
  • Block Flow Diagrams
  • Preparation of Process Flow Diagrams (PFDs)
  • Process Equipment Datasheets Preparation
  • Detailed Engineering Design including piping and process equipment calculations
  • Utility Tables Preparations
  • Preparation of Process Piping and Instrumentation Diagrams (P&IDs)
  • Coordinating Process Hazards Assessment (PHA) & Hazards and Operability Studies (HAZOP)
  • Value Engineering Practices
  • Input to line list and Tie-in lists
  • Process Control System Design
  • Cause and Effect Diagram Review and Approval
  • Thermal Design of Exchangers and Heaters
  • Distillation Columns Designs – Size, Trays, Packing
  • Flares Systems Designs
  • Process Input to Instruments Datasheets
  • Preparation of Process and Functional Description
  • Input to Capital and Operating Cost Estimates
  • Process Engineering Personnel are key players in preparing various studies and audits.
  • Plants Reconfiguration and Debottleneck Studies
  • Pigging Stations
  • Conceptual Designs, Pre-feasibility and Feasibility Studies

MECHANICAL ENGINEERING INCLUDES THE FOLLOWING;

  • Pipeline, Pressure Vessel and Plant Piping Design
  • Preparation of Mechanical Equipment Specifications – Pressure Vessels, Pumps, Compressors, Heaters, Boilers, Exchangers and more
  • Equipment Evaluation
  • Material Selection Diagrams Preparation
  • Mechanical Equipment Datasheets
  • Mechanical Drawing Development and Review
  • Equipment Access and maintainability Reviews
  • Plant Layout Design
  • Preparation of Mechanical Construction Packages Specification
  • Mechanical Construction Management and Supervision
  • Heat Exchanger, columns, Fired Heaters and Boilers Mechanical Design
  • Mechanical Engineering Input to Line List, Tie-in List and Coordination of Mechanical Compliance Application
  • Ensures Compliance with ASME, TEMA, ANSI, API and other International Codes as Required by the Client
  • Preparation of Mechanical Structures Specifications
  • Mechanical Equipment Shop and Field Inspection
  • Development of Equipment List
  • Plants Auditing and Compliance Studies
  • Facility Commissioning and Handover
  • Facility Maintenance and Turnaround Support
  • Mechanical Equipment Calculations
  • Technical Bid Evaluations
  • Review Detailed Design Fabrication Drawings
  • Mechanical Demolition Drawings

 

CIVIL & STRUCTURAL ENGINEERING INCLUDES THE FOLLOWING;

  • Define Geotechnical Evaluation Requirements and Report Review
  • Civil & Structural Design Criteria
  • General Site Conditions
  • Evaluation of Digital Terrain Model and Seismic Data
  • Site Grading and Storm Water Management and Planning
  • Bulk Earthworks and Drain System Design
  • Prepare Standard Civil & Structural Specification
  • Access Roads and Utility Corridors Planning
  • Design of Office Buildings, Shops, Pavement and Storage of Consumables and Products
  • Foundation & Structural Concepts and Design
  • Piles Specification
  • Temporary Construction Facilities Design
  • Civil and Structural Material Takeoffs
  • Structural Modelling
  • Civil & Structural Detailed Design and Drawings
  • Preparation of Civil and Structural Construction Packages

ELECTRICAL ENGINEERING INCLUDES THE FOLLOWING;

  • Electrical Design Criteria
  • Electrical Standard Specifications
  • Electrical Equipment Datasheets
  • Electrical Equipment List
  • Technical Bid Evaluations
  • Equipment Specifications – MCC, Transformers, Switch Gears, Motors, VFDs
  • Electric Load and Generator Set Calculations
  • Power Distribution Design for single and Three Phase Load
  • Electrical Scope Definition
  • Grid Tie-ins
  • Definition of Emergency Power Requirements
  • Preparation of Construction Work Packages
  • Pre-commissioning and Start-up of Electrical Systems
  • Preparation of Single Line Diagrams and Schematic Drawings
  • Electrical Safety and Compliance Code Audits
  • UPS Systems
  • Pipelines and Equipment Cathodic Protection
  • Cables Sizing Calculations
  • Hazardous Area Classification Studies
  • Termination Diagrams, Electrical Raceway and Cable Trays
  • Cable Schedules and Overhead lines
  • Underground Electrical Systems

 

INSTRUMENTATION & CONTROL ENGINEERING INCLUDES THE FOLLOWING;

  • Prepare Control & Instrument Specifications
  • Design Control Systems Architecture
  • Prepare Instruments and control Valves Datasheets
  • Instruments Index Development Complete with Operating, Alarm and Shutdown Set Points
  • Cause and Effect Diagram and Control Philosophy Development
  • PLC, DCS and SCADA Programming
  • Fire and Gas Detection Systems Design
  • Control and Automation Systems Upgrading
  • Prepare Instrumentation and Control Construction packages specification
  • Control Valves and PSV Sizing Calculations
  • HMI Configuration
  • Communication System Design
  • Provide Commissioning and Start-up Assistance
  • Prepare Plant Functional Description
  • I&C Cable Schedules
  • Technical Bid Evaluations
  • Configure Production Information Management System
  • Laboratory Information Management System
  • Integration of New and Existing Systems if Any

 

PLANT PIPING AND LAYOUT

  • Facility Location and Site Selection
  • Layout Design Criteria
  • Site Plot Plan/Unit Plot Plan
  • Piping General Arrangement Drawings
  • Drafting Schematic Drawings, PFDs, P&IDs, Tie-ins & Demolition Drawings
  • Manual Valve List & Special Item List
  • Piping Support Design
  • Piping Isometrics
  • Material Takeoffs

CIVIL & STRUCTURAL

  • Grading Plan & Sections
  • Pile Key Plan, Pile Schedule, Notes and Layout Drawings
  • Pipe Racks & Pipe Supports
  • Foundation Drawings
  • Structural Detailed Design Drawings
  • Material Takeoffs
  • Buildings, Shops, Roads Layout Drawings

ELECTRICAL/I&C

  • Electrical and Instrumentation Layout and Schematics
  • Single Line Diagrams (SLDs), Electrical Schematics, Termination and Cable Tray Diagrams
  • Electrical Heat Tracing Details
  • Area Classification Drawings
  • Cable, Cable Tray & Grounding Plan
  • VFD/Motor Schematics
  • Contactor Panel Layout, Relay Power Schematics and Contactor Control Schematics
  • Process Buildings Electrical Layouts
  • PLC Control Panel Layout & Communication Block Diagrams
  • Cause and Effects Diagrams
  • Material Takeoffs
  • Control System Architecture Drawings
  • DCS Distribution Drawings
  • Discrete/Analog Input & Output Drawings
  • Electrical Details Drawings

For more informationand details, please drop us an e-mail;

engineering@emaindustry.com
ema@emaindustry.com